GRP/ GRE Pipe Fabrication Techniques
This is regularly a challenging and energizing course, highlighting work experience and passed on by enthusiastic master guides all sharp to back you towards victory.
What is GRP/ GRE Pipe Fabrication Techniques?
In this course you'll learn around pertinent and pertinent security safety measures necessary for pipe and structure fabricators. You may too learn how to utilize hand instruments, as well as machine instruments and gear, and be able to distinguish and utilize common checking and measuring devices, processors, hacksaws, and cutting and complaining instruments
What is pipe fabrication?
Pipe fabrication is the process of welding piping components such as pipes, elbows, tees, flanges, etc., into engineered piping systems in exact according to customers' design requirements.
What is the difference between GRP and GRE pipes?
The main difference between the GRE and GRP is the matrix material resin used for bonding the glass fibre. GRP pipes use Isophthalic Resin while GRE pipes use epoxy resin. It is used as a lining material in sewage effluent tanks because of its resistance to chemicals and corrosion.
Why this course:
The course will too educate you advance around commonly utilized equipment, as well as spines, valves, fittings, gaskets and how to fit joints utilizing sloping and welding methods. . We have facilities strategically placed around the world that use state-of-the-art technologies and processes
Who is pipe fabricator?
A pipe fabricator is a professional who fabricates and assembles pipe products.
Pipe fabrication is the manufacturing of metallic pipe and piping components to provide piping systems to transport or process liquids, gases, and solids.
Who this course is for:
Any aspiring candidates who wants to learn about Piping
Basically any Engineer or Diploma holder, Mechanical Engineers, Process Engineers, Chemical Engineers, Design Engineers, Production Engineers, QC Engineers, Engineer Refreshers, Trainees
Course content:
Fabrication Safety ( Simple Arithmetic)
Trigonometry ( Conversions & Geometry)
Measurement (System Materials & standards)
Hand Tools & Equipment ( Pipe Fittings & Components)
Grinding / Bevelling ( Gasket)
Piping (Pipe Spool)
Valve (Drawing)
Alignment (Lay out)
Finding Pipe Length (Fastener)
Taps & Dies (Pipe Supports)
Development of Cone (Development of Concentric Reducer)
Development of Eccentric Reducer (Development of Mitre cut Elbow)
Development of Saddle (Development of Lateral)
Development of Square & Round Hopper (Development of Dummy Support)
Development of Y Joint (Gas Cutting)
Drawing of Steel Structure (Drawing of Plate Form)
Drawing of Railing (Drawing of Stairs)
Drawing of Pipe Supports (Drawing of Storage Tank)
Drawing of Pressure Vessel (Drawing of Column)
Drawing of Heat Exchanger (Drawing of Plate Form)
Drawing of Duct (Piping Isometric)
Learning outcomes:
Will gain basic & advanced knowledge in Piping Fabrication and Isometric drawings which is the heart of Oil & Gas Industry
Complete understanding on Piping Components like Flange, Fittings, Valves, Gaskets, Fasteners etc. with Isometric symbols
Different types of Isometrics study, Piping Inch Dia sheet and Codes & standards used
Piping fabrication schedule, Welding basics, Fabrication activities, Hydro testing of pipe spools etc.
Benefits:
After completing this course the learner will have strong information of
Introduction & Piping Basics
Codes & Specifications
Piping components – Flanges, Fittings, Valves, Gasket & Fasteners
Isometrics basics & Drawing Study
Shop spools
Piping Fabrication Schedule
Piping Inch Dia sheet
Piping BOQ
Shop fabrication activities
Career opportunities:
Construction fabricator
Piping supervisor
Piping engineer
Piping designer
Senior designer_ piping
Lead piping engineer
And much more
Entry requirements:
Entry Requirements:
There are no entry requirements for this qualification. You can enrol in this course now.
Individual who aspire to learn about piping
Be a hard worker
Be fit to perform work authorized by the specific license
The learner must have eager to learn about GRP/GRE Pipe fabrication Techniques
Must be above 18 years
Delivery Mode:
Online (Zoom, Skype other Online Sources)
Distance Learning
Mode of Exam:
Assessment Based
Practical Experience
For Detailed information:
GRP/GRE Pipe Lamination Techniques Training course:
GRP is used for ballast water pipes, but GRE is used in seawater pipelines. These two kinds of pipes are used more .Lamination is the combination of two or more films or sheets of paper, normally held together with adhesives, to make a composite. Laminations can be used in several applications, often for functional purposes, for making a sheet of paper thicker and stronger. Laminations can also be used for producing a specialty product, providing a combination of paper properties for producing a new category of product. However, there are a large number of alternative types of laminations. Each different type of lamination yields a product with different properties. Finding the right type of lamination depends on the desired characteristics and the budget. Paper to paper lamination is the most basic type of lamination.
What is GRP Pipe Lamination Techniques?
GRP Pipes or Glass Reinforced Plastics pipes are composite material pipes consisting of a polymer matrix that is reinforced with glass fibers. They have very high corrosion resistance ability and are thus used widely for low-temperature corrosion-resistant applications. In recent times, The GRP pipes are slowly replacing the steel in various services like fire water services. At the same time, GRE or GRP pipes can withstand high pressures. In many places, the term FRP is used interchangeably for GRP pipes. In this article, we will explore an overview of GRP Pipes.
What is GRE Pipe Lamination Techniques?
Glass reinforced epoxy (GRE) piping systems are used for demanding clients operating in the Marine & Offshore, Oil & Gas and (Petro)chemical markets. GRE is often used for utilities such as cooling and fire-fighting systems where the requirements for reliability and mechanical strength are high. The superior axial and circumferential mechanical values distinguish themselves positively from other, glass fiber reinforced piping systems.
Characteristics of GRP/GRE Pipe:
Corrosion resistance: Corrosion resistant to both inside and outside corrosion. As a result, additional linings and exterior coatings are not required.
When the ratio of strength per unit of weight is considered, fiberglass composites surpass CS and SS.
Lightweight: Fiberglass piping is only one-sixth the weight of steel products and 10% the weight of similar concrete products.
Electrical properties: Standard fiberglass pipes are nonconductive. Some manufacturers offer conductive fiberglass piping system for transporting fluids like Jet Fuel.
Dimensional stability: Fiberglass material meets the most stringent material stiffness, dimensional tolerance, weight and cost criteria.
Low maintenance cost: Fiberglass piping is easy to maintain because it does not rust, is easily cleaned and requires minimal protection from the environment.
Benefits of GRP/GRE Pipe:
Long life; highly durable.
Low maintenance cost.
High Corrosion resistance.
Low lifecycle cost.
No need for catholic protection.
Less transportation and handling cost.
Environmental friendly.
Wide application range.
Economic when compared with DSS pipe (Duplex stainless steel).
Strong and Lightweight.
Hydraulic efficiency.
GRP Pipe Usage:
Fire fighting mains pipes.
Cooling water lines.
Effluent lines.
Sewerage and drainage lines.
Process water pipes.
Water purification pipes.
Ballast water.
GRE Pipes usage:
Plant piping.
Plant process piping.
Oil & Gas flow lines.
Offshore platform applications.
Sewage piping/desalination plants.
Down whole tubing and casing.
Engineering services.
Types of GRP pipe:
Filament winding.
Centrifuge.
Continuous winding or Drostholm Method.
Helical Filament winding.
Types of GRE pipe:
Polyester.
Epoxy.
Other materials.
Mode of Study:
Online Training (Through Zoom).
Recorded Training Lectures.
Materials Provided:
Course participants will receive:
Study outline.
Workbooks and practice problems.
Suggested resources and study aids.
Past Papers.
Guidance on areas where you need additional preparation.
GRP/GRE Pipe Manufacturing Techniques
This is regularly a challenging and energizing course, highlighting work experience and passed on by enthusiastic master guides all sharp to back you towards victory.
What is GRP/GRE Pipe Manufacturing Techniques?
GRP/GRE Pipe Manufacturing Techniques is a training in which we study about the basic principles for manufacturing pipe techniques. Seamless pipe is made when square steel billets are heated and moulded into cylinder shapes called “rounds”. The round is heated to white-hot in a furnace and rolled under high pressure. As the billet stretches out a hole forms in the centre and a bullet-shaped piercer point is pushed through.
How pipes were manufactured:
Seamless or welded steel pipes
Blooms and slabs
Welded pipe
Electric resistance welding (ERW)
High frequency induction welding (HFI)
Longitudinal submerged arc welding (LSAW)
Seamless pipe. ...
Oil and gas industry usage
What is the difference between GRE and GRP pipes?
The main difference between the GRE and GRP is the matrix material resin used for bonding the glass fibre. GRP pipes use Isophthalic Resin while GRE pipes use epoxy resin. It is used as a lining material in sewage effluent tanks because of its resistance to chemicals and corrosion.
Career opportunity:
Pipe Manufacturing Techniques is one of the famous group in Oil & Gas, Petrochemical, Refinery, Chemical, Power-Plant, Steel, Water, and Pharmaceutical sectors. They are responsible for the piping systems that carry water, steam, gas, oil, two-phase mixture, waste, or other fluid.
Types of Manufacturing of GRP Pipes:
Different types of manufacturing methods are applied for GRP pipes like
Filament winding.
Centrifuge
Continuous winding or Drostholm Method.
Helical Filament winding
Course content:
Selecting Piping Materials
Mechanical and Physical Properties of Metal
Physical Composition and Heat-Treating Practices of Steel
Pipe Manufacturing Methods
Learning outcomes:
By the end of this course, you will be able to:
State the three major criteria for selecting piping materials
Discuss the mechanical and physical properties of metal
Describe the physical composition and heat-treating practices of steel
Describe the various pipe manufacturing methods
Benefits:
Durability.
Resistance to corrosion.
Easily malleable.
Recyclable.
Cost-efficient.
Benefits of GRP:
Benefits such as high tensile strength, low weight (approximately 1/4 of the weight of steel), corrosion resistant, non-conductive properties, radar transparent and electromagnetically neutral, combine to deliver a highly cost effective, durable and sustainable product.
Benefits of GRE:
Wide range of diameters from 1 " (25mm) up to and including 54 " (1400 mm).
Standard lengths of 12 m.
Adhesive, locked bell/spigot, lamination and flanged jointing systems.
Anti-corrosion system.
Long life (50 years) + zero maintenance = low life cycle cost.
UV Resistant - can be safely installed above-ground.
Career opportunities:
Warehouse picker packer
Maintenance welder and pipe filter
Foreman pipe
Shipping foreman
Pipe fitter
Night foreman
Production supervisor
Entry Requirements:
Be a hard worker
Be fit to perform work authorized by the specific license
The learner must have eager to learn about GRP/GRE Pipe Manufacturing Techniques
Must be above 18 years
Delivery Mode:
Online (Zoom, Skype other Online Sources)
Distance Learning
Mode of Exam:
Assessment Based
Practical Experience
For Detailed information:
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https://wa.me/+923315999937
https://wa.me/+923215056755
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For Registration and Admission:
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https://asadhussainasdi.pk/register/
WhatsApp us:
https://wa.me/+923315999937
https://wa.me/+923215056755